zafi cooling problem?

Discussion in 'General Motoring' started by Badger, Apr 30, 2005.

  1. Badger

    Badger Guest

    Hi, on our 1.6 zafi the over heating prevention warning light (fan on
    rad) comes on with the fan when we're in slow traffic. The fan doesn't
    come on at any other time and the gauge never goes above 90 ish. Putting
    the heater on full stops it happening. I suspect theres a switch thats
    not working for the fans normal operation. Anyone seen this before?

    TIA Niel.
     
    Badger, Apr 30, 2005
    #1
  2. Badger

    me140 Guest

    Really you need to get it plugged into a diagnostic machine to see what
    fault codes are stored in the memory but there are a couple of things you
    can check yourself if you don't mind getting dirty. The control unit for
    the fans is in front of the nearside front wheel - you will need to take the
    plastic trim off to get to it. With the ignition off unplug the 2 plugs and
    make sure the connections are clean and dry. Also check all the fuses,
    especially the ones under the bonnet.
    If your Zaf is under warranty ignore my ramblings and take it to your
    dealer.
     
    me140, Apr 30, 2005
    #2
  3. Badger

    Badger Guest

    Thanks, I'll check it first, the supplying stealer (non franchised)
    still owes me money, no way are they getting near the car!
     
    Badger, May 1, 2005
    #3
  4. Badger

    Guest Guest

    Badger wrote:
    If the car is less than 3 years old and has done less than 60,000 mls
    you can take it to any proper franchised Vauxhall dealer for waranty work.
    Dave
     
    Guest, May 2, 2005
    #4
  5. Badger

    Badger Guest

    Over 3 years old.

    Well I took the bumper off, checked the connections all looked ok, had a
    good look at the board in the unit (multi-layer PCB so not a diy item).
    Then a good look at all the related wiring. Guess what I found, the loom
    had been cut off that goes to the front fan on the air-con rad! I
    guesitmated the wiring and got that working, now everything seems to be
    working normally. Engine gets hot, front fan cuts in, engine cools, fan
    goes off! No warning light, no large fan behind the rad comming on.

    Anyone know a friendly dealer/independent around the
    portsmouth/southampton area to check the error codes?

    Also, anyone able to tell me the correct colour codes for the wires and
    where they should go on the fan connector.

    Thanks Niel.
     
    Badger, May 2, 2005
    #5
  6. Badger

    dogsBollix Guest

    someone posted this earlier
    http://www.autoscan.co.uk/product_Detail.asp?PRODUCT=51&DEPARTMENT=34

    you might find it useful

    dB
     
    dogsBollix, May 3, 2005
    #6
  7. straight talker, May 4, 2005
    #7
  8. Badger

    Badger Guest

    Does that trick work on the Zafira then?
     
    Badger, May 5, 2005
    #8
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